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Sizing

Left-chest logo size & placement

9 min read

Get the size right and a logo looks professional; get it wrong and it looks lost or oversized. These are the standard embroidery dimensions used across workwear and uniforms, so you can size your design with confidence.

Standard placements and sizes

PlacementTypical widthTypical height
Left chest (polo, shirt, jacket)75 to 100 mm (3 to 4 in)up to ~90 mm (3.5 in)
Cap front100 to 125 mm (4 to 5 in)50 to 60 mm (2 to 2.25 in)
Sleeve50 to 75 mm (2 to 3 in)Varies
Full back250 to 300 mm (10 to 12 in)Varies

Left-chest logos most commonly sit around 90 mm (3.5 in) wide. That's the figure to use if you only remember one.

Where it goes on the garment

For a left-chest placement, position the logo roughly 180 to 230 mm (7 to 9 in) down from the shoulder seam and about 100 mm (4 in) from the centre line, aligned with where a shirt pocket would sit. On a polo, line it up so it isn't hidden by the placket or collar.

Rough stitch counts

Stitch count drives both sew time and cost. As a ballpark for a left-chest logo:

If your count is much higher than this for the size, the design is probably too dense or too detailed, simplify it rather than pushing the machine.

Size it before you digitize

Because embroidery is size-specific, always digitize at the size you'll actually stitch. The same logo digitized at 90 mm and then blown up to a back print will have gaps and thin coverage. In Embify, set the finished size first, then check the sew-out preview at that size, what you see is what the machine produces.

Finding the spot: a step-by-step method

The table gives you the numbers; here's how to actually hit them on a real garment. You'll need a tape measure, some chalk or masking tape, and the garment laid flat and buttoned.

  1. Find the vertical line. Measure down from the left shoulder seam, 180 to 230 mm depending on garment size (nearer 180 for small sizes, nearer 230 for XXL). Mark it.
  2. Find the horizontal line. Measure about 100 mm across from the centre of the placket (the button line) towards the wearer's left. Mark that too.
  3. Cross the marks. That crossing point is the centre of your design, not its top edge. A common mistake is treating it as the top corner, which drops the whole logo 45 mm too low.
  4. Sanity-check against the pocket line. If the garment has a pocket, or you imagine one, the logo should sit where the pocket would be. If your marks put it near the collar or drifting toward the armpit, re-measure.
  5. Pin a paper version on and look in a mirror, or on a willing colleague. Thirty seconds of looking catches what the tape measure misses.

Adjusting for the garment and the wearer

The standard numbers assume an average men's polo. Real orders aren't that tidy:

Wide logos, tall logos and taglines

The 90 mm figure assumes a fairly standard horizontal logo. Shape changes the rules:

Whatever the shape, digitize at the final decided size. The preview will show you exactly how the smallest elements cope, which settles most sizing debates in about ten seconds.

Beyond the left chest: the full placement map

PlacementTypical sizeNotes
Right chestSame as leftOften a name or role opposite the logo
Sleeve50 to 75 mmReads sideways-on; bold marks only
Back yoke (below collar)60 to 100 mmPopular for web addresses and secondary marks
Full back250 to 300 mmIts own digitizing job, never a scaled-up chest file
Cap front100 to 125 mm wideSee the cap guide, caps have their own rules
Beanie fold50 to 75 mmKeep it short; the fold area is shallow

The placement kit worth keeping in a drawer

Shops that place logos consistently all keep some version of the same kit within arm's reach of the hooping station:

When a logo has to sit near a zip, a pocket seam or a chunky placket, hoop so the obstruction sits outside the frame and check the foot clears it on a slow trace. If it can't clear, move the design rather than fight the seam; a logo 10 mm further from a zip looks deliberate, a needle strike through one does not.

Worked example: a 40-garment order, planned in ten minutes

Say a landscaping firm orders 30 polos, 8 fleeces and 2 hi-vis vests. Here's the whole placement plan, the way an experienced shop would jot it down:

Total planning cost: two extra digitized files and one sacrificial polo. What it buys: forty garments that match, a reorder that matches them again next year, and a customer who assumes you've done this forever. The maths of looking professional is rarely this cheap.

Keeping a whole uniform order consistent

One logo on one polo is easy. Forty polos, some fleeces and a run of caps is where placement drifts, and drift is what makes a uniform order look amateur when the team stands together.

Frequently asked questions

What is the standard left-chest embroidery size?

Most left-chest logos are around 75 to 100 mm (3 to 4 in) wide, with about 90 mm (3.5 in) being the most common.

How big should a cap logo be?

Cap fronts are usually 100 to 125 mm (4 to 5 in) wide and 50 to 60 mm (2 to 2.25 in) tall, because the usable area is limited by the cap panel and seams.

Can I resize an embroidery file after digitizing?

Only slightly. Small scale changes are usually fine, but large ones break the stitch density and coverage. For a very different size, re-digitize at that size.

Where exactly does a left-chest logo go?

Centre the design 180 to 230 mm down from the left shoulder seam and about 100 mm across from the button line, roughly where a shirt pocket would sit. Measure to the centre of the logo, not its top edge.

Should the placement change on women's-fit garments?

Usually, yes. Bring the logo up and in by roughly 25 mm and consider a slightly smaller design, 75 to 85 mm wide, so it sits in proportion to the narrower chest panel.

How can I check placement before stitching?

Print the logo at final size, cut it out, pin it to the garment and look in a mirror or at a colleague wearing it. It's the cheapest placement insurance there is, and it catches the mistakes a tape measure can't.

Same file for a polo and a full back?

No. A back design is three times the size and needs digitizing at that size, with its own density and underlay. Scaling a chest file up leaves gaps; scaling a back file down makes a stiff, dense patch.

If the shirt has a real pocket, where does the logo go?

On the pocket itself if it fits nicely, or centred just above it. What looks wrong is a logo floating beside a pocket; the eye expects them aligned.

Is there a rule for how far from the armpit?

Keep the design at least 50 mm clear of the side seam. Closer than that and it wraps the body's curve, which distorts the design when worn and makes hooping awkward.

Do names and logos go on the same side?

Convention puts the logo on the wearer's left chest and a name or role on the right, both at the same height so they read as a pair. Keep name lettering 6 mm or taller and it stays readable and stitches cleanly.

What size for a breast-pocket polo where the pocket is small?

Match the pocket, not the standard. A logo a few millimetres narrower than the pocket looks tailored; the standard 90 mm overhanging a small pocket looks like an accident. Measure the actual garment before digitizing.

Does placement change for zip-through jackets?

Measure the offset from the zip line instead of a guessed centre, keep the design clear of the zip tape, and check the hoop clears the zip pull. Everything else follows the standard drop.

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